Hazop Leader
Develop the structured thinking and facilitation skills needed to lead effective HAZOP studies. Participants learn to identify process deviations, guide multidisciplinary discussions and document findings that support safer, more reliable operations.
For: HAZOP Team Leaders, Process Engineers, and Safety Professionals
Outcome: Graduates will confidently plan, facilitate, and document HAZOP studies while managing team dynamics and regulatory compliance.
Daily Breakdown
(4-5 hours/day, mix of theory and workshops)
Day 1: HAZOP Fundamentals & Setup
Core Knowledge:
HAZOP purpose, standards (IEC 61882), and legal requirements
When to use HAZOP vs. other risk tools (FMEA, What-If)
Practical:
Identify nodes in a real P&ID (team exercise)
Tool: Guideword cheat sheet (downloadable)
Day 2: Deviation Analysis & Scenarios
Core Knowledge:
7-step HAZOP methodology (with case videos)
Spotting hidden deviations (e.g., reverse flow, contamination)
Practical:
Workshop: Analyze a pump system using guidewords
Red Team Challenge: Find flaws in a pre-done HAZOP
Day 3: Team Leadership & Facilitation
Core Knowledge:
Roles (Leader/Scribe/Experts) and managing dominant personalities
Time management for efficient sessions
Practical:
Simulation: Facilitate a live HAZOP (with actor-led disruptions)
Feedback: Peer reviews of facilitation style
Day 4: Advanced Applications
Core Knowledge:
Linking HAZOP to LOPA and safety systems
Software demo (PHA-Pro/SPRING) for documentation
Practical:
Case Study: HAZOP + LOPA for a distillation column
Template: Risk matrix for prioritizing actions
Day 5: Real-World Implementation
Core Knowledge:
Writing clear, actionable reports
Tracking recommendations to closure
Practical:
Final Assessment: Teams conduct a mini-HAZOP on a furnace system (graded)
Takeaway: Custom facilitation checklist + regulatory compliance guide
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